A disc blank or pre-form is
clamped against a chuck by the machine tailstock and rotated by
the drive motor. The spinforming roller, on a two-axis compound
slide, is programmed to make a series of sweeping motions to
progressively form the metal onto the chuck. Auxiliary slides
and/ or tool changers are used to carry out finishing operations
such as profiling, machining, edge trimming, curling, beading
and flanging.
Shear Forming -
one pass forming
In this variant, metal is
volumetrically displaced in an axial plane. In a single pass,
conical, concave and convex hollow parts are produced whereby
the diameter of the open end of the cone corresponds to the
initial diameter of the disc blank.
Deliberate wall thinning takes
place as a direct function of the angle of the cone. Cycle times
are extremely short.
Reducing (Necking In) - Spinning "on air"
Re-entrant shapes where both
form and finish are secondary may be produced by spinforming "on
air", i.e. with no internal support. In this case, the pre-form
is externally clamped in a retaining chuck.
Where a higher quality is
demanded, internal segmented tooling or, if the geometry allows,
an eccentrically mounted, internal roller may be employed.
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